The latest report titled Copper Production Cost by Procurement Resource, a global procurement research and consulting firm, provides an in-depth cost analysis of the production process of Copper.
Procurement Resource study is based on the latest prices and other economic data available. It also offers additional analysis of the report with detailed breakdown of all cost components (capital investment details, production cost details, economics for another plant location, dynamic cost model). In addition, the report incorporates the production process with detailed process and material flow, capital investment, operating costs along with financial expenses and depreciation charges.
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Procurement Resource’s detailed report describes the stepwise consumption of material and utilities along with a detailed process flow diagram. Furthermore, the study assesses the latest developments within the industry that might influence Copper production cost, looking into capacity expansions, plant turnarounds, mergers, acquisitions, and investments.
Procurement Resource Assessment of Copper Production Process:
1. Copper Production Cost Via Pyrometallurgy: This report presents the detailed production methodology and cost analysis of copper industrial production across copper manufacturing plants. In this process, the copper ore is extracted and crushed into fine sand. This sand is then mixed with a liquid to create a slurry that undergoes froth floatation. Further, it is processed in large tanks called thickeners for filtration and mixed in other metals. The resulting concentrate is sent for smelting to further purify the ore at high temperatures and then to an anode smelter to create molten anode copper. Lastly, it is cooled to form anode slabs refined through electrolysis to produce pure copper-plated cathodes.
2. Copper Production Cost Via Hydrometallurgy: This report provides the thorough economics of copper industrial production across copper manufacturing plants. The ores are extracted from open pits and transported to processing sites where the ores are crushed into smaller sizes and undergo heap leaching. Copper is dissolved from the ores by dilute sulfuric acid, resulting in a pregnant leach solution. Further, it is subjected to solvent extraction, and the copper is extracted from the leach solution. Finally, the copper is processed through electrolysis, which produces pure copper.
Copper, represented by the symbol Cu and with an atomic number of 29, is a chemical element that has a density of 8.96. It is a common element used in the production of bronze and brass alloys by mixing with other metals. For instance, bronze is obtained by mixing tin with copper, whereas zinc with copper makes up brass. Moreover, copper is one of the highly recyclable products. Most of the copper being used today has been recycled once. Being able to help enzymes transmit energy throughout cells makes it one of the necessary minerals for humans. Yet, consuming copper in large quantities can be harmful. It also has antibacterial properties and can be utilized in various places as an alternative metal to manufacture doorknobs, finger plates, and handrails, which can help in the prevention of the spread of bacteria.
Copper belongs to the group of most consumed metals in the world, ranking third among them. It offers good electrical conductivity, due to which it is the most common element for the production of wires for transmitting electricity. It is also used in the production of electronic components as well as the medium of transferring signals in telecommunication sectors. Thus, all the sectors, including construction industries, power generating units, automobiles, and telecommunication, increase the demand for copper, fuelling its market growth. It is commonly used in the wiring of houses as well as commercial building. Moreover, the growing demand for electric vehicles also plays a crucial role in the growing market of copper. It is also majorly employed in water purification. It helps in the removal of agricultural toxins. It is also used to produce cookware, another driving factor of the copper market.
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